Test and calibrate

The operations that can be carried out depend on the product connected to Tech Tool and the level of authorisation of the user. Note that the screen images shown in the help text may differ from those in Tech Tool depending on the product that is being tested and the level of authorisation of the user.

The first time you select an operation which requires communication with control units after manual matching, the program reads information from the control units. This may take a minute or two. The program checks that the control units that store the chassis identity and serial number all contain the same chassis identity and serial number.

If the control units which store the chassis ID/Serial no. contain different chassis IDs/Serial numbers, no programming operations except MID XXX Control unit, programming can be carried out (XXX=MID-number).

Note: Test and calibration operations should not be performed on control units that have different chassis-ID/manufacturing.no, since there is a risk that the result of the operation could be incorrect or that the function is negatively affected.

Run a test or calibration

In Test and Calibrate you can select operations to test or calibrate a product.

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  1. Select an operation by clicking on it.

    Note: The functions can be sorted either as functions or function groups.

  2. To run the operation in simulation mode, select Run as simulation.
  3. Click Start to start the operation.
  4. Follow the displayed step by step instructions.

Test and calibrate, VERSION 3 and 4

This section describes the functions available when an operation has been opened.

Operation steps

These steps follows the normal workflow when running a test or calibration operation.

Navigate through the steps in the operation by clicking Continue >. If you want to return to the previous step click < Back The description of icons that is shown during the steps can be found in the section Run diagnostics (Step 3 of 3).

Note: Since all operations are different, the steps may vary between the operations.

Information

This step contains the purpose and description of the operation.

In some operations you must select a specific component, for example a control unit or the right or left axle, or a variant of the operation.

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Conditions

This step describes the conditions that needs to be fulfilled before you can run the operation. The conditions could be automatically read from the product, otherwise you must manually fulfil and confirm the conditions.

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Execution

This step executes the operation. Some operations starts automatically. Other operations you must run and control manually.

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Result

This step presents the result of the operation when it is done. After the presentation you must select if the operations was successfully done or not.

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Button

Description

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Start — click on the button to start the operation.

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Stop — click on the button to stop the operation.

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Pause — click on the button to pause the operation.


Icon

Description

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Component not activated.

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Component activated.

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Operation timed out.

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Requires a manual action.


Test and calibrate, VERSION 2 and older

This section describes the functions available in the window when an operation has been opened. The illustration shows a typical test/calibration operation. When programming a programming list or parameter presentation are shown in field 5.

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Toolbar

The following function buttons are available in the toolbar.

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Information text - click the button to display/hide the text and image field.

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Close - click the button to stop an operation and return to the previous view. Alternatively use the Esc key.

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Open - click the button to open an operation.

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Start - click on the button to start the current operation, or use Ctrl+Space Bar.

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Stop - click on the button to stop the current operation, or use Ctrl+Space Bar or Esc.

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Default information - click the button to display the same information in the text and image field as when the operation was started.

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Prerequisites - click the button to display the conditions for the implementation of the operation and the status of conditions.

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Start replay - click the button to start playing back the selected operation.

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Pause replay - click the button to pause the playback of the operation. Restart the playback by clicking Start replay.

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Stop replay - click the button to stop playing back the operation.

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Rewind – click on the button to quick rewind an operation backwards manually.

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Previous session – click on the button to jump to the previous session manually.

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Next session – click on the button to jump to the next session manually.

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Forward – click on the button to quick wind an operation forwards manually.

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Session number – states which session is being played.

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Session time – states how far into a session one is.


Wiring schematics

The wiring schematics shown by clicking on a link in the text field are to be used as a functional description. The schematic shows the conditions that apply when the function is active.

Note: The wiring schematics are not to be used as a basis for circuit measurements.

Cable colours

There are four colours - red, blue, green and black used on the wiring schematics

  • Red is only used for power supply, irrespective of whether it is battery voltage or a supply from a control unit, for example 5 V.
  • Blue, used for wires connected to a grounding point even if they are indirectly connected, i.e. via a control unit.
  • Green is used for signal cables, primarily to indicate the signal cable from a sensor.
  • Black is used where the function of the cable is not relevant or where the cable cannot be categorized according to the other colours.

Checking conditions

Click this button to check the conditions status. Checking the conditions can be carried out at any time except when the actual operation is being run. If the button is greyed out there are no conditions for the operation.

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Once an operation has been started, the conditions for implementing the operation are checked. In certain cases conditions are checked even after an operation has been exited.

A window containing conditions and their status is displayed. The following status markings are available.

In certain conditions the sensor value on which the status marking is based is displayed.

Click Cancel to cancel the check.

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Presentation element

This section gives a general description of the available presentation elements.

Most presentation elements contain the following components.

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Select sub-operation

In this presentation object, one selects which sub-operations are to be activated in the pull down menu instead of having all included sub-operations presented in order beside each other.

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Status reading

This presentation element is used to read digital signals. The digital signals are linked with various figures. This is for reading status signals in the vehicle control unit for example.

Below is a list of the various status symbols and what they mean. Other symbols are used in certain operations. These symbols are described in the operations.

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Active

The colours of the lamps are listed below. The lamps have different colours depending on how they are defined.
Green lamp
Red lamp
Yellow lamp
Orange lamp

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Not active

Grey lamp. Signal not active

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Read error

Error message. A fault has occurred.

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Not available

Signal not available in this product.

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Calibrate the value

This presentation object is used to calibrate values. Press + to increase the value, press - to reduce it. When the calibration is finished, press Confirm.

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Deactivate/activate injectors

This presentation element is used to deactivate/activate injectors. Click the check box to deactivate or activate injectors. A checked box indicates that the injector is deactivated. Alternatively, keys 1-6 can be used to activate or deactivate the injectors. Key 0 deactivates all injectors.

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Graph, parameter/time

This presentation element is used to graphically represent how analogue signals vary with time. The scales for the various parameters are displayed on the left and right vertical axes respectively. Vertical lines indicating the presence of an external change may occur in this presentation element.

When three or four signals are displayed, the curves can be turned on and off by selecting the checkboxes under the graph.

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Sensor value history

This presentation element is used to read the history of the sensor values. It consists of two tabs. The first tab (1) contains a table with a number of parameter values.

The frozen values which were set when test driven in the factory are given in column (2) .

The frozen values which were set after 100 engine hours are given in column (3) .

The frozen values which can be set manually are given in the columns (4) .

The first of the 15 parameter values which are continually updated are given in column (5) .

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The parameters are displayed in a graph under tab (6). Click the button (7) to select which parameters are to be selected. A maximum of five parameters can be displayed at the same time. The name of the selected parameters is displayed at (8). Different units are shown on the vertical axis of the graph depending on which parameter is marked.

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Bar chart

Bar charts exist for various purposes (cylinder compression tests and cylinder balancing tests for example). There may be horizontal lines in the diagram. These indicate the minimum and maximum levels obtained during the tests.

A table is displayed next to the bar graph in which the test values are displayed numerically.

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